Custom Plastic Injection Molding Manufacturing Services
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Custom Plastic Injection Molding Manufacturing Services
Working with shot sizes ranging from 4 ounces up to 42 ounces, our plastic injection molding services can work with molds measuring down to 16x16 inches between tie bars and up to 28x24 inches between tie bars. At Bermar Associates, Inc., our advanced machinery is equipped with molding capacities that range from 110 tons up to 400 tons. This allows us to handle all of our clients unique production requirements, from one-off prototyping to large manufacturing runs up to 100,000 parts - all while maintaining an extremely tight (+/-) 0.005 of an inch precision tolerance. In addition, our plastic injection molds can produce up to 12 cavities in just one molding cycle.
From consumer products to furniture and hardware manufacturing, our custom, ISO compliant thermoplastic injection molding services have met the needs of multiple industries, including consumer goods, automotive, and electronic. Contact Bermar Associates today to learn more about our premium plastic injection molding products and services!
View Examples of Our Custom Plastic Injection Molding Projects
Custom Plastic Injection Molding Capabilities:
| Plastic Injection Molding Process Types |
|
High Press Tonnage
An Injection Molding Machine that exerts very high clamping forces. These machines are usually used to produce larger parts.
In-Mold Assembly (IMA) (Over Molding)
Allows a metal insert to be embedded in a part in one operation for improved product structure and increased strength.
Solid
A process to manufacture solids parts that do not have any hollow cavities. |
|
| Product Injection Molding Capabilities |
|
Large Components
Miniature |
Multi-Component
Small Parts | |
|
| Materials Used |
|
ABS
Acetal
Acrylic
Copolymer Polypropylene
HTPE/LDPE
Microcellular
Nylon
PEEK
PET |
Polyaryletheretherketone
Polycarbonate
Polyester
Polypropylene
Polystyrene
Polyurethane
Thermoplastic
Thermoset | |
|
| Intended Applications |
|
Components
Consumer Products
Decorative
Industrial Components |
Furniture
Hardware
Pet Products
Window Components | |
|
| Industry Standards |
|
AS -Compliant
Aerospace Industry Standard |
ISO-Compliant
International Organization for Standardization | |
|
| Production Volume |
|
Specialty Production Shop
Prototype
Low Volume
Small Run |
High Volume
Large Run
Long Run
Large Scale Production Volume Run | |
|
| Lead Times Available |
|
Quoted on job by job basis
Emergency services available |
Rush Services Available | |
|
Shot Size
The maximum weight of plastic that can be displaced or injected by a single injection stroke. Generally expressed as ounces of polystyrene. |
|
Min: 4 oz
Max: 42 oz. |
|
| Clamping Force |
|
Min: 110 tons
Max: 400 tons |
|
Number of Cavities
The number of cavities in the mold used to produce multiple products in one molding cycle. |
|
Min: 1 cavities
Max: 12 cavities |
|
| Tolerance (+/-) |
|
0.005 in |
|
| Industries Served |
|
Aerospace
Automotive
Building
Communication
Consumer Goods
Electrical |
Electronic
Maritime
Medical
Military
Optical | |
|
| Additional Services |
|
Engineering
Mold Making
Product Development |
Rapid Prototyping
Tooling | |
|
| File Formats Accepted |
|
AutoCAD (DWG,DWZ)
MasterCam (MDX, MC8, MC9, SET) |
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